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6061 Aluminum vs. AISI 301 Stainless Steel

6061 aluminum belongs to the aluminum alloys classification, while AISI 301 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is AISI 301 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 3.4 to 20
7.4 to 46
Fatigue Strength, MPa 58 to 110
210 to 600
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 84 to 210
410 to 860
Tensile Strength: Ultimate (UTS), MPa 130 to 410
590 to 1460
Tensile Strength: Yield (Proof), MPa 76 to 370
230 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
840
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Calomel Potential, mV -740
-70
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
99 to 300
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
130 to 2970
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 42
21 to 52
Strength to Weight: Bending, points 21 to 45
20 to 37
Thermal Diffusivity, mm2/s 68
4.2
Thermal Shock Resistance, points 5.7 to 18
12 to 31

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.040 to 0.35
16 to 18
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
70.7 to 78
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Nickel (Ni), % 0
6.0 to 8.0
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants