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296.0-T4 Aluminum vs. 6061-T4 Aluminum

Both 296.0-T4 aluminum and 6061-T4 aluminum are aluminum alloys. Both are furnished in the T4 temper. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 296.0-T4 aluminum and the bottom bar is 6061-T4 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
63
Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 7.1
18
Fatigue Strength, MPa 55
96
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 260
230
Tensile Strength: Yield (Proof), MPa 120
130

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 630
650
Melting Onset (Solidus), °C 540
580
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
43
Electrical Conductivity: Equal Weight (Specific), % IACS 99
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15
36
Resilience: Unit (Modulus of Resilience), kJ/m3 110
120
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 24
23
Strength to Weight: Bending, points 30
30
Thermal Diffusivity, mm2/s 51
68
Thermal Shock Resistance, points 12
10

Alloy Composition


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Aluminum (Al), % 89 to 94
95.9 to 98.6
Chromium (Cr), % 0
0.040 to 0.35
Copper (Cu), % 4.0 to 5.0
0.15 to 0.4
Iron (Fe), % 0 to 1.2
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.8 to 1.2
Manganese (Mn), % 0 to 0.35
0 to 0.15
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
0.4 to 0.8
Titanium (Ti), % 0 to 0.25
0 to 0.15
Zinc (Zn), % 0 to 0.5
0 to 0.25
Residuals, % 0 to 0.35
0 to 0.15