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3004-O Aluminum vs. 6061-O Aluminum

Both 3004-O aluminum and 6061-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 3004-O aluminum and the bottom bar is 6061-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45
33
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 19
20
Fatigue Strength, MPa 96
61
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110
84
Tensile Strength: Ultimate (UTS), MPa 170
130
Tensile Strength: Yield (Proof), MPa 69
76

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 630
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
170
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
43
Electrical Conductivity: Equal Weight (Specific), % IACS 140
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Calomel Potential, mV -750
-740
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
23
Resilience: Unit (Modulus of Resilience), kJ/m3 34
42
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 18
13
Strength to Weight: Bending, points 25
21
Thermal Diffusivity, mm2/s 65
68
Thermal Shock Resistance, points 7.6
5.7

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
95.9 to 98.6
Chromium (Cr), % 0
0.040 to 0.35
Copper (Cu), % 0 to 0.25
0.15 to 0.4
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0.8 to 1.3
0.8 to 1.2
Manganese (Mn), % 1.0 to 1.5
0 to 0.15
Silicon (Si), % 0 to 0.3
0.4 to 0.8
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15