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5005-O Aluminum vs. SAE-AISI 1012 Steel

5005-O aluminum belongs to the aluminum alloys classification, while SAE-AISI 1012 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005-O aluminum and the bottom bar is SAE-AISI 1012 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 23
21 to 31
Fatigue Strength, MPa 45
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 75
230 to 250
Tensile Strength: Ultimate (UTS), MPa 120
360 to 400
Tensile Strength: Yield (Proof), MPa 41
200 to 330

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
53
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 170
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1190
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
80 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 12
110 to 300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
13 to 14
Strength to Weight: Bending, points 20
14 to 15
Thermal Diffusivity, mm2/s 82
14
Thermal Shock Resistance, points 5.4
11 to 13

Alloy Composition


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Aluminum (Al), % 97 to 99.5
0
Carbon (C), % 0
0.1 to 0.15
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
99.16 to 99.6
Magnesium (Mg), % 0.5 to 1.1
0
Manganese (Mn), % 0 to 0.2
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0