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5154 Aluminum vs. 204.0 Aluminum

Both 5154 aluminum and 204.0 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 3.4 to 20
5.7 to 7.8
Fatigue Strength, MPa 100 to 160
63 to 77
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 240 to 360
230 to 340
Tensile Strength: Yield (Proof), MPa 94 to 270
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
580
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
120
Thermal Expansion, µm/m-K 24
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 110
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.8
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
220 to 350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
46
Strength to Weight: Axial, points 25 to 37
21 to 31
Strength to Weight: Bending, points 32 to 42
28 to 36
Thermal Diffusivity, mm2/s 52
46
Thermal Shock Resistance, points 10 to 16
12 to 18

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
93.4 to 95.5
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.1
4.2 to 5.0
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 3.1 to 3.9
0.15 to 0.35
Manganese (Mn), % 0 to 0.1
0 to 0.1
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0 to 0.25
0 to 0.2
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0.15 to 0.3
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0
0 to 0.15