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5454 Aluminum vs. 5049 Aluminum

Both 5454 aluminum and 5049 aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 2.3 to 18
2.0 to 18
Fatigue Strength, MPa 83 to 160
79 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
130 to 190
Tensile Strength: Ultimate (UTS), MPa 230 to 350
210 to 330
Tensile Strength: Yield (Proof), MPa 97 to 290
91 to 280

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
35
Electrical Conductivity: Equal Weight (Specific), % IACS 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
6.0 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
59 to 570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
22 to 34
Strength to Weight: Bending, points 30 to 41
29 to 39
Thermal Diffusivity, mm2/s 55
56
Thermal Shock Resistance, points 10 to 16
9.3 to 15

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
94.7 to 97.9
Chromium (Cr), % 0.050 to 0.2
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
1.6 to 2.5
Manganese (Mn), % 0.5 to 1.0
0.5 to 1.1
Silicon (Si), % 0 to 0.25
0 to 0.4
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants