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5454 Aluminum vs. 5251 Aluminum

Both 5454 aluminum and 5251 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
44 to 79
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
2.0 to 19
Fatigue Strength, MPa 83 to 160
59 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 200
110 to 160
Tensile Strength: Ultimate (UTS), MPa 230 to 350
180 to 280
Tensile Strength: Yield (Proof), MPa 97 to 290
67 to 250

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
37
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
5.4 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
33 to 450
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 23 to 36
18 to 29
Strength to Weight: Bending, points 30 to 41
26 to 35
Thermal Diffusivity, mm2/s 55
61
Thermal Shock Resistance, points 10 to 16
7.9 to 13

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
95.5 to 98.2
Chromium (Cr), % 0.050 to 0.2
0 to 0.15
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
1.7 to 2.4
Manganese (Mn), % 0.5 to 1.0
0.1 to 0.5
Silicon (Si), % 0 to 0.25
0 to 0.4
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants