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5454 Aluminum vs. 5252 Aluminum

Both 5454 aluminum and 5252 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
68 to 75
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 2.3 to 18
4.5 to 11
Fatigue Strength, MPa 83 to 160
100 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 140 to 200
140 to 160
Tensile Strength: Ultimate (UTS), MPa 230 to 350
230 to 290
Tensile Strength: Yield (Proof), MPa 97 to 290
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
610
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
34
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.7
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
210 to 430
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 23 to 36
23 to 30
Strength to Weight: Bending, points 30 to 41
31 to 36
Thermal Diffusivity, mm2/s 55
57
Thermal Shock Resistance, points 10 to 16
10 to 13

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
96.6 to 97.8
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.1
Magnesium (Mg), % 2.4 to 3.0
2.2 to 2.8
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Silicon (Si), % 0 to 0.25
0 to 0.080
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1

Comparable Variants