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5454-O Aluminum vs. 6061-O Aluminum

Both 5454-O aluminum and 6061-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454-O aluminum and the bottom bar is 6061-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
33
Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 17
20
Fatigue Strength, MPa 110
61
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 160
84
Tensile Strength: Ultimate (UTS), MPa 240
130
Tensile Strength: Yield (Proof), MPa 100
76

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
43
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 34
23
Resilience: Unit (Modulus of Resilience), kJ/m3 77
42
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 25
13
Strength to Weight: Bending, points 32
21
Thermal Diffusivity, mm2/s 55
68
Thermal Shock Resistance, points 11
5.7

Alloy Composition


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Aluminum (Al), % 94.5 to 97.1
95.9 to 98.6
Chromium (Cr), % 0.050 to 0.2
0.040 to 0.35
Copper (Cu), % 0 to 0.1
0.15 to 0.4
Iron (Fe), % 0 to 0.4
0 to 0.7
Magnesium (Mg), % 2.4 to 3.0
0.8 to 1.2
Manganese (Mn), % 0.5 to 1.0
0 to 0.15
Silicon (Si), % 0 to 0.25
0.4 to 0.8
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15