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5454-O Aluminum vs. 7075-O Aluminum

Both 5454-O aluminum and 7075-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a moderately high 93% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454-O aluminum and the bottom bar is 7075-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
59
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 17
12
Fatigue Strength, MPa 110
120
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
26
Shear Strength, MPa 160
150
Tensile Strength: Ultimate (UTS), MPa 240
240
Tensile Strength: Yield (Proof), MPa 100
120

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
480
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
33
Electrical Conductivity: Equal Weight (Specific), % IACS 110
98

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.6
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 34
24
Resilience: Unit (Modulus of Resilience), kJ/m3 77
110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 25
22
Strength to Weight: Bending, points 32
28
Thermal Diffusivity, mm2/s 55
50
Thermal Shock Resistance, points 11
10

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
86.9 to 91.4
Chromium (Cr), % 0.050 to 0.2
0.18 to 0.28
Copper (Cu), % 0 to 0.1
1.2 to 2.0
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.4 to 3.0
2.1 to 2.9
Manganese (Mn), % 0.5 to 1.0
0 to 0.3
Silicon (Si), % 0 to 0.25
0 to 0.4
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.25
5.1 to 6.1
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15