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6061 Aluminum vs. 1100 Aluminum

Both 6061 aluminum and 1100 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is 1100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 3.4 to 20
1.1 to 32
Fatigue Strength, MPa 58 to 110
32 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 84 to 210
54 to 95
Tensile Strength: Ultimate (UTS), MPa 130 to 410
86 to 170
Tensile Strength: Yield (Proof), MPa 76 to 370
28 to 150

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 580
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
220
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
59
Electrical Conductivity: Equal Weight (Specific), % IACS 140
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Calomel Potential, mV -740
-740
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
0.76 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
5.7 to 170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 42
8.7 to 17
Strength to Weight: Bending, points 21 to 45
16 to 25
Thermal Diffusivity, mm2/s 68
90
Thermal Shock Resistance, points 5.7 to 18
3.7 to 7.4

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
99 to 99.95
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
0.050 to 0.2
Iron (Fe), % 0 to 0.7
0 to 1.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 0.050
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants