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6061 Aluminum vs. 1235 Aluminum

Both 6061 aluminum and 1235 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 3.4 to 20
28 to 34
Fatigue Strength, MPa 58 to 110
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 84 to 210
52 to 56
Tensile Strength: Ultimate (UTS), MPa 130 to 410
80 to 84
Tensile Strength: Yield (Proof), MPa 76 to 370
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 580
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
60
Electrical Conductivity: Equal Weight (Specific), % IACS 140
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 42
8.2 to 8.6
Strength to Weight: Bending, points 21 to 45
15 to 16
Thermal Diffusivity, mm2/s 68
93
Thermal Shock Resistance, points 5.7 to 18
3.6 to 3.7

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
99.35 to 100
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.65
Magnesium (Mg), % 0.8 to 1.2
0 to 0.050
Manganese (Mn), % 0 to 0.15
0 to 0.050
Silicon (Si), % 0.4 to 0.8
0 to 0.65
Titanium (Ti), % 0 to 0.15
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0