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6061 Aluminum vs. 2025 Aluminum

Both 6061 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
72
Elongation at Break, % 3.4 to 20
15
Fatigue Strength, MPa 58 to 110
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 84 to 210
240
Tensile Strength: Ultimate (UTS), MPa 130 to 410
400
Tensile Strength: Yield (Proof), MPa 76 to 370
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 580
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 170
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
40
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
55
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 13 to 42
37
Strength to Weight: Bending, points 21 to 45
40
Thermal Diffusivity, mm2/s 68
58
Thermal Shock Resistance, points 5.7 to 18
18

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
90.9 to 95.2
Chromium (Cr), % 0.040 to 0.35
0 to 0.1
Copper (Cu), % 0.15 to 0.4
3.9 to 5.0
Iron (Fe), % 0 to 0.7
0 to 1.0
Magnesium (Mg), % 0.8 to 1.2
0 to 0.050
Manganese (Mn), % 0 to 0.15
0.4 to 1.2
Silicon (Si), % 0.4 to 0.8
0.5 to 1.2
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15