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6061 Aluminum vs. 4032 Aluminum

Both 6061 aluminum and 4032 aluminum are aluminum alloys. They have 87% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
73
Elongation at Break, % 3.4 to 20
6.7
Fatigue Strength, MPa 58 to 110
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 84 to 210
260
Tensile Strength: Ultimate (UTS), MPa 130 to 410
390
Tensile Strength: Yield (Proof), MPa 76 to 370
320

Thermal Properties

Latent Heat of Fusion, J/g 400
570
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 650
570
Melting Onset (Solidus), °C 580
530
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
140
Thermal Expansion, µm/m-K 24
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
34
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.3
7.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
25
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
700
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
53
Strength to Weight: Axial, points 13 to 42
41
Strength to Weight: Bending, points 21 to 45
45
Thermal Diffusivity, mm2/s 68
59
Thermal Shock Resistance, points 5.7 to 18
20

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
81.1 to 87.2
Chromium (Cr), % 0.040 to 0.35
0 to 0.1
Copper (Cu), % 0.15 to 0.4
0.5 to 1.3
Iron (Fe), % 0 to 0.7
0 to 1.0
Magnesium (Mg), % 0.8 to 1.2
0.8 to 1.3
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0.5 to 1.3
Silicon (Si), % 0.4 to 0.8
11 to 13.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15