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6061 Aluminum vs. 535.0 Aluminum

Both 6061 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
67
Elongation at Break, % 3.4 to 20
10
Fatigue Strength, MPa 58 to 110
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 84 to 210
190
Tensile Strength: Ultimate (UTS), MPa 130 to 410
270
Tensile Strength: Yield (Proof), MPa 76 to 370
140

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 650
630
Melting Onset (Solidus), °C 580
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 170
100
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
23
Electrical Conductivity: Equal Weight (Specific), % IACS 140
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.3
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
24
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 13 to 42
28
Strength to Weight: Bending, points 21 to 45
35
Thermal Diffusivity, mm2/s 68
42
Thermal Shock Resistance, points 5.7 to 18
12

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.15
Magnesium (Mg), % 0.8 to 1.2
6.2 to 7.5
Manganese (Mn), % 0 to 0.15
0.1 to 0.25
Silicon (Si), % 0.4 to 0.8
0 to 0.15
Titanium (Ti), % 0 to 0.15
0.1 to 0.25
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15