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6061 Aluminum vs. 6025 Aluminum

Both 6061 aluminum and 6025 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 3.4 to 20
2.8 to 10
Fatigue Strength, MPa 58 to 110
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 84 to 210
110 to 140
Tensile Strength: Ultimate (UTS), MPa 130 to 410
190 to 240
Tensile Strength: Yield (Proof), MPa 76 to 370
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 580
550
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 42
19 to 24
Strength to Weight: Bending, points 21 to 45
26 to 31
Thermal Diffusivity, mm2/s 68
54
Thermal Shock Resistance, points 5.7 to 18
8.2 to 10

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
91.7 to 96.3
Chromium (Cr), % 0.040 to 0.35
0 to 0.2
Copper (Cu), % 0.15 to 0.4
0.2 to 0.7
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0.8 to 1.2
2.1 to 3.0
Manganese (Mn), % 0 to 0.15
0.6 to 1.4
Silicon (Si), % 0.4 to 0.8
0.8 to 1.5
Titanium (Ti), % 0 to 0.15
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.5
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants