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6061 Aluminum vs. AWS E80C-B8

6061 aluminum belongs to the aluminum alloys classification, while AWS E80C-B8 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is AWS E80C-B8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 3.4 to 20
19
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 130 to 410
620
Tensile Strength: Yield (Proof), MPa 76 to 370
540

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 580
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
25
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
9.1
Electrical Conductivity: Equal Weight (Specific), % IACS 140
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.1
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1180
89

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
110
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 42
22
Strength to Weight: Bending, points 21 to 45
21
Thermal Diffusivity, mm2/s 68
6.9
Thermal Shock Resistance, points 5.7 to 18
17

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0.040 to 0.35
8.0 to 10.5
Copper (Cu), % 0.15 to 0.4
0 to 0.35
Iron (Fe), % 0 to 0.7
85.5 to 90.6
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0.4 to 1.0
Molybdenum (Mo), % 0
0.8 to 1.2
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.4 to 0.8
0.25 to 0.6
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.5