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6061 Aluminum vs. EN 1.4527 Stainless Steel

6061 aluminum belongs to the aluminum alloys classification, while EN 1.4527 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is EN 1.4527 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 3.4 to 20
40
Fatigue Strength, MPa 58 to 110
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 130 to 410
480
Tensile Strength: Yield (Proof), MPa 76 to 370
190

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1410
Melting Onset (Solidus), °C 580
1360
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
15
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
32
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.3
5.6
Embodied Energy, MJ/kg 150
78
Embodied Water, L/kg 1180
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
150
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
95
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 42
17
Strength to Weight: Bending, points 21 to 45
17
Thermal Diffusivity, mm2/s 68
4.0
Thermal Shock Resistance, points 5.7 to 18
12

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0.040 to 0.35
19 to 22
Copper (Cu), % 0.15 to 0.4
3.0 to 4.0
Iron (Fe), % 0 to 0.7
37.4 to 48.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
27.5 to 30.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 1.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0