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6061 Aluminum vs. Grade 4 Titanium

6061 aluminum belongs to the aluminum alloys classification, while grade 4 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is grade 4 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
110
Elongation at Break, % 3.4 to 20
17
Fatigue Strength, MPa 58 to 110
340
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
41
Shear Strength, MPa 84 to 210
390
Tensile Strength: Ultimate (UTS), MPa 130 to 410
640
Tensile Strength: Yield (Proof), MPa 76 to 370
530

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 170
320
Melting Completion (Liquidus), °C 650
1660
Melting Onset (Solidus), °C 580
1610
Specific Heat Capacity, J/kg-K 900
540
Thermal Conductivity, W/m-K 170
19
Thermal Expansion, µm/m-K 24
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 140
6.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.3
31
Embodied Energy, MJ/kg 150
500
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
100
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
1330
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 13 to 42
40
Strength to Weight: Bending, points 21 to 45
37
Thermal Diffusivity, mm2/s 68
7.6
Thermal Shock Resistance, points 5.7 to 18
46

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.4
Silicon (Si), % 0.4 to 0.8
0
Titanium (Ti), % 0 to 0.15
98.6 to 100
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.4