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6061 Aluminum vs. ZA-27

6061 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
78
Elongation at Break, % 3.4 to 20
2.0 to 4.5
Fatigue Strength, MPa 58 to 110
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
31
Shear Strength, MPa 84 to 210
230 to 330
Tensile Strength: Ultimate (UTS), MPa 130 to 410
400 to 430
Tensile Strength: Yield (Proof), MPa 76 to 370
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 170
120
Melting Completion (Liquidus), °C 650
480
Melting Onset (Solidus), °C 580
380
Specific Heat Capacity, J/kg-K 900
530
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
30
Electrical Conductivity: Equal Weight (Specific), % IACS 140
53

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
5.0
Embodied Carbon, kg CO2/kg material 8.3
4.2
Embodied Energy, MJ/kg 150
80
Embodied Water, L/kg 1180
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
420 to 890
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
28
Strength to Weight: Axial, points 13 to 42
22 to 24
Strength to Weight: Bending, points 21 to 45
24 to 25
Thermal Diffusivity, mm2/s 68
47
Thermal Shock Resistance, points 5.7 to 18
14 to 15

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
2.0 to 2.5
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0.8 to 1.2
0.010 to 0.020
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.4 to 0.8
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
69.3 to 73
Residuals, % 0 to 0.15
0