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6061-O Aluminum vs. Annealed AISI 205

6061-O aluminum belongs to the aluminum alloys classification, while annealed AISI 205 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061-O aluminum and the bottom bar is annealed AISI 205.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33
210
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 20
45
Fatigue Strength, MPa 61
410
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 84
560
Tensile Strength: Ultimate (UTS), MPa 130
800
Tensile Strength: Yield (Proof), MPa 76
450

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
880
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 580
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
300
Resilience: Unit (Modulus of Resilience), kJ/m3 42
510
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 13
29
Strength to Weight: Bending, points 21
25
Thermal Shock Resistance, points 5.7
16

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0.040 to 0.35
16.5 to 18.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
62.6 to 68.1
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0