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6061-O Aluminum vs. Annealed S36200 Stainless Steel

6061-O aluminum belongs to the aluminum alloys classification, while annealed S36200 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061-O aluminum and the bottom bar is annealed S36200 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 20
4.6
Fatigue Strength, MPa 61
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 84
680
Tensile Strength: Ultimate (UTS), MPa 130
1180
Tensile Strength: Yield (Proof), MPa 76
960

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
51
Resilience: Unit (Modulus of Resilience), kJ/m3 42
2380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13
42
Strength to Weight: Bending, points 21
32
Thermal Diffusivity, mm2/s 68
4.3
Thermal Shock Resistance, points 5.7
40

Alloy Composition


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Aluminum (Al), % 95.9 to 98.6
0 to 0.1
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.040 to 0.35
14 to 14.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
75.4 to 79.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0
6.5 to 7.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.4 to 0.8
0 to 0.3
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0.6 to 0.9
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0