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6063-T6 Aluminum vs. AISI 302B Stainless Steel

6063-T6 aluminum belongs to the aluminum alloys classification, while AISI 302B stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063-T6 aluminum and the bottom bar is AISI 302B stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 73
190
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 11
45
Fatigue Strength, MPa 70
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 150
410
Tensile Strength: Ultimate (UTS), MPa 240
580
Tensile Strength: Yield (Proof), MPa 210
230

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 160
930
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 620
1360
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 200
17
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 53
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
210
Resilience: Unit (Modulus of Resilience), kJ/m3 320
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 25
21
Strength to Weight: Bending, points 32
20
Thermal Diffusivity, mm2/s 82
4.4
Thermal Shock Resistance, points 11
13

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
65.7 to 73
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.2 to 0.6
2.0 to 3.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0