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6063-T6 Aluminum vs. EN 1.4002 Stainless Steel

6063-T6 aluminum belongs to the aluminum alloys classification, while EN 1.4002 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063-T6 aluminum and the bottom bar is EN 1.4002 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 11
19
Fatigue Strength, MPa 70
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 150
310
Tensile Strength: Ultimate (UTS), MPa 240
500
Tensile Strength: Yield (Proof), MPa 210
260

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
760
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
30
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 53
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 180
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
80
Resilience: Unit (Modulus of Resilience), kJ/m3 320
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 25
18
Strength to Weight: Bending, points 32
18
Thermal Diffusivity, mm2/s 82
8.1
Thermal Shock Resistance, points 11
18

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
12 to 14
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
83.6 to 87.9
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0