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6063-T6 Aluminum vs. SAE-AISI 8660 Steel

6063-T6 aluminum belongs to the aluminum alloys classification, while SAE-AISI 8660 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063-T6 aluminum and the bottom bar is SAE-AISI 8660 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 73
200
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 11
12
Fatigue Strength, MPa 70
340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 150
390
Tensile Strength: Ultimate (UTS), MPa 240
660
Tensile Strength: Yield (Proof), MPa 210
550

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
39
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 53
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 180
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1190
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
73
Resilience: Unit (Modulus of Resilience), kJ/m3 320
800
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 25
23
Strength to Weight: Bending, points 32
21
Thermal Diffusivity, mm2/s 82
10
Thermal Shock Resistance, points 11
19

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0.56 to 0.64
Chromium (Cr), % 0 to 0.1
0.4 to 0.6
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
96.4 to 97.6
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0
0.4 to 0.7
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.2 to 0.6
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0