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6151 Aluminum vs. S20161 Stainless Steel

6151 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6151 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 1.1 to 5.7
46
Fatigue Strength, MPa 80 to 100
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 200
690
Tensile Strength: Ultimate (UTS), MPa 330 to 340
980
Tensile Strength: Yield (Proof), MPa 270 to 280
390

Thermal Properties

Latent Heat of Fusion, J/g 410
330
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 590
1330
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 170
15
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.2
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 18
360
Resilience: Unit (Modulus of Resilience), kJ/m3 520 to 580
390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 34
36
Strength to Weight: Bending, points 39
29
Thermal Diffusivity, mm2/s 70
4.0
Thermal Shock Resistance, points 15
22

Alloy Composition


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Aluminum (Al), % 95.6 to 98.8
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.15 to 0.35
15 to 18
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 0 to 1.0
65.6 to 73.9
Magnesium (Mg), % 0.45 to 0.8
0
Manganese (Mn), % 0 to 0.2
4.0 to 6.0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 1.2
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0