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6162 Aluminum vs. 5042 Aluminum

Both 6162 aluminum and 5042 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 6162 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 6.7 to 9.1
1.1 to 3.4
Fatigue Strength, MPa 100 to 130
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 170 to 180
200
Tensile Strength: Ultimate (UTS), MPa 290 to 300
340 to 360
Tensile Strength: Yield (Proof), MPa 260 to 270
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 620
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 190
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 50
33
Electrical Conductivity: Equal Weight (Specific), % IACS 170
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 26
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 550
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 29 to 30
35 to 37
Strength to Weight: Bending, points 36
40 to 42
Thermal Diffusivity, mm2/s 79
53
Thermal Shock Resistance, points 13
15 to 16

Alloy Composition


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Aluminum (Al), % 96.7 to 98.9
94.2 to 96.8
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.5
0 to 0.35
Magnesium (Mg), % 0.7 to 1.1
3.0 to 4.0
Manganese (Mn), % 0 to 0.1
0.2 to 0.5
Silicon (Si), % 0.4 to 0.8
0 to 0.2
Titanium (Ti), % 0 to 0.1
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15