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Grade 20 Cast Iron vs. 5010 Aluminum

Grade 20 cast iron belongs to the iron alloys classification, while 5010 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 20 cast iron and the bottom bar is 5010 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
27 to 62
Elastic (Young's, Tensile) Modulus, GPa 180
69
Elongation at Break, % 9.6
1.1 to 23
Fatigue Strength, MPa 69
35 to 83
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69
26
Shear Strength, MPa 180
64 to 120
Tensile Strength: Ultimate (UTS), MPa 160
100 to 210
Tensile Strength: Yield (Proof), MPa 98
38 to 190

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1180
630
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 46
200
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
45
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
150

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 21
150
Embodied Water, L/kg 44
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13
2.3 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 27
10 to 270
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 5.8
10 to 22
Strength to Weight: Bending, points 8.7
18 to 29
Thermal Diffusivity, mm2/s 13
82
Thermal Shock Resistance, points 6.0
4.5 to 9.4

Alloy Composition

Aluminum (Al), % 0
97.1 to 99.7
Carbon (C), % 3.1 to 3.4
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 92.1 to 93.9
0 to 0.7
Magnesium (Mg), % 0
0.2 to 0.6
Manganese (Mn), % 0.5 to 0.7
0.1 to 0.3
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 0.4
Sulfur (S), % 0 to 0.15
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15