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AZ80A Magnesium vs. 1235 Aluminum

AZ80A magnesium belongs to the magnesium alloys classification, while 1235 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is AZ80A magnesium and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
69
Elongation at Break, % 3.9 to 8.5
28 to 34
Fatigue Strength, MPa 140 to 170
23 to 58
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 160 to 190
52 to 56
Tensile Strength: Ultimate (UTS), MPa 320 to 340
80 to 84
Tensile Strength: Yield (Proof), MPa 210 to 230
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 490
640
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 77
230
Thermal Expansion, µm/m-K 26
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
60
Electrical Conductivity: Equal Weight (Specific), % IACS 59
200

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 23
8.3
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 990
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 24
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 600
3.8 to 24
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 51 to 55
8.2 to 8.6
Strength to Weight: Bending, points 60 to 63
15 to 16
Thermal Diffusivity, mm2/s 45
93
Thermal Shock Resistance, points 19 to 20
3.6 to 3.7

Alloy Composition


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Aluminum (Al), % 7.8 to 9.2
99.35 to 100
Copper (Cu), % 0 to 0.050
0 to 0.050
Iron (Fe), % 0 to 0.0050
0 to 0.65
Magnesium (Mg), % 89 to 91.9
0 to 0.050
Manganese (Mn), % 0.12 to 0.5
0 to 0.050
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
0 to 0.65
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0.2 to 0.8
0 to 0.1
Residuals, % 0 to 0.3
0