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AZ91E Magnesium vs. 8090 Aluminum

AZ91E magnesium belongs to the magnesium alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
67
Elongation at Break, % 2.5 to 6.2
3.5 to 13
Fatigue Strength, MPa 81 to 85
91 to 140
Fracture Toughness, MPa-m1/2 13
23 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
25
Tensile Strength: Ultimate (UTS), MPa 160 to 260
340 to 490
Tensile Strength: Yield (Proof), MPa 96 to 130
210 to 420

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
190
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 500
600
Specific Heat Capacity, J/kg-K 990
960
Thermal Conductivity, W/m-K 84
95 to 160
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
20
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
66

Otherwise Unclassified Properties

Base Metal Price, % relative 12
18
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.6
Embodied Energy, MJ/kg 160
170
Embodied Water, L/kg 990
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
16 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
340 to 1330
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 25 to 42
34 to 49
Strength to Weight: Bending, points 37 to 53
39 to 50
Thermal Diffusivity, mm2/s 49
36 to 60
Thermal Shock Resistance, points 9.0 to 15
15 to 22

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
93 to 98.4
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.015
1.0 to 1.6
Iron (Fe), % 0 to 0.0050
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 88.8 to 91.3
0.6 to 1.3
Manganese (Mn), % 0.17 to 0.35
0 to 0.1
Nickel (Ni), % 0 to 0.0010
0
Silicon (Si), % 0 to 0.2
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0.4 to 1.0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0 to 0.3
0 to 0.15