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AZ91E Magnesium vs. S45503 Stainless Steel

AZ91E magnesium belongs to the magnesium alloys classification, while S45503 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
410 to 500
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.5 to 6.2
4.6 to 6.8
Fatigue Strength, MPa 81 to 85
710 to 800
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
75
Shear Strength, MPa 89 to 150
940 to 1070
Tensile Strength: Ultimate (UTS), MPa 160 to 260
1610 to 1850
Tensile Strength: Yield (Proof), MPa 96 to 130
1430 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 350
270
Maximum Temperature: Mechanical, °C 130
760
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 500
1400
Specific Heat Capacity, J/kg-K 990
470
Thermal Expansion, µm/m-K 27
11

Otherwise Unclassified Properties

Base Metal Price, % relative 12
15
Density, g/cm3 1.7
7.9
Embodied Carbon, kg CO2/kg material 22
3.4
Embodied Energy, MJ/kg 160
48
Embodied Water, L/kg 990
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
82 to 110
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 25 to 42
57 to 65
Strength to Weight: Bending, points 37 to 53
39 to 43
Thermal Shock Resistance, points 9.0 to 15
56 to 64

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0 to 0.015
1.5 to 2.5
Iron (Fe), % 0 to 0.0050
72.4 to 78.9
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.0010
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
1.0 to 1.4
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0