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AZ91E Magnesium vs. S46500 Stainless Steel

AZ91E magnesium belongs to the magnesium alloys classification, while S46500 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is S46500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.5 to 6.2
2.3 to 14
Fatigue Strength, MPa 81 to 85
550 to 890
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
75
Shear Strength, MPa 89 to 150
730 to 1120
Tensile Strength: Ultimate (UTS), MPa 160 to 260
1260 to 1930
Tensile Strength: Yield (Proof), MPa 96 to 130
1120 to 1810

Thermal Properties

Latent Heat of Fusion, J/g 350
280
Maximum Temperature: Mechanical, °C 130
780
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 500
1410
Specific Heat Capacity, J/kg-K 990
470
Thermal Expansion, µm/m-K 27
11

Otherwise Unclassified Properties

Base Metal Price, % relative 12
15
Density, g/cm3 1.7
7.9
Embodied Carbon, kg CO2/kg material 22
3.6
Embodied Energy, MJ/kg 160
51
Embodied Water, L/kg 990
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
43 to 210
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 25 to 42
44 to 68
Strength to Weight: Bending, points 37 to 53
33 to 44
Thermal Shock Resistance, points 9.0 to 15
44 to 67

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0 to 0.015
0
Iron (Fe), % 0 to 0.0050
72.6 to 76.1
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 0.25
Molybdenum (Mo), % 0
0.75 to 1.3
Nickel (Ni), % 0 to 0.0010
10.7 to 11.3
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0 to 0.2
0 to 0.25
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
1.5 to 1.8
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0