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Annealed AISI 204 vs. Annealed SAE-AISI 4150

Both annealed AISI 204 and annealed SAE-AISI 4150 are iron alloys. Both are furnished in the annealed condition. They have 75% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 204 and the bottom bar is annealed SAE-AISI 4150.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
20
Fatigue Strength, MPa 320
260
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 500
410
Tensile Strength: Ultimate (UTS), MPa 730
660
Tensile Strength: Yield (Proof), MPa 380
380

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 850
420
Melting Completion (Liquidus), °C 1410
1460
Melting Onset (Solidus), °C 1370
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
42
Thermal Expansion, µm/m-K 17
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.4
1.5
Embodied Energy, MJ/kg 35
20
Embodied Water, L/kg 130
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240
110
Resilience: Unit (Modulus of Resilience), kJ/m3 360
380
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27
24
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 4.1
11
Thermal Shock Resistance, points 16
19

Alloy Composition

Carbon (C), % 0 to 0.030
0.48 to 0.53
Chromium (Cr), % 15 to 17
0.8 to 1.1
Iron (Fe), % 69.6 to 76.4
96.7 to 97.7
Manganese (Mn), % 7.0 to 9.0
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040