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Monel 400 vs. 201.0 Aluminum

Monel 400 belongs to the nickel alloys classification, while 201.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is 201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
71
Elongation at Break, % 20 to 40
4.4 to 20
Fatigue Strength, MPa 230 to 290
120 to 150
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
27
Shear Strength, MPa 370 to 490
290
Tensile Strength: Ultimate (UTS), MPa 540 to 780
370 to 470
Tensile Strength: Yield (Proof), MPa 210 to 590
220 to 400

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 1000
170
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1300
570
Specific Heat Capacity, J/kg-K 430
870
Thermal Conductivity, W/m-K 23
120
Thermal Expansion, µm/m-K 14
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
30 to 33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
87 to 97

Otherwise Unclassified Properties

Base Metal Price, % relative 50
38
Calomel Potential, mV -80
-670
Density, g/cm3 8.9
3.1
Embodied Carbon, kg CO2/kg material 7.9
8.7
Embodied Energy, MJ/kg 110
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
19 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
330 to 1160
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
45
Strength to Weight: Axial, points 17 to 25
33 to 42
Strength to Weight: Bending, points 17 to 21
37 to 44
Thermal Diffusivity, mm2/s 6.1
45
Thermal Shock Resistance, points 17 to 25
19 to 25

Alloy Composition


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Aluminum (Al), % 0
92.1 to 95.1
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
4.0 to 5.2
Iron (Fe), % 0 to 2.5
0 to 0.15
Magnesium (Mg), % 0
0.15 to 0.55
Manganese (Mn), % 0 to 2.0
0.2 to 0.5
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0 to 0.1
Silver (Ag), % 0
0.4 to 1.0
Sulfur (S), % 0 to 0.024
0
Titanium (Ti), % 0
0.15 to 0.35
Residuals, % 0
0 to 0.1