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Monel 400 vs. 7005 Aluminum

Monel 400 belongs to the nickel alloys classification, while 7005 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is 7005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
70
Elongation at Break, % 20 to 40
10 to 20
Fatigue Strength, MPa 230 to 290
100 to 190
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 370 to 490
120 to 230
Tensile Strength: Ultimate (UTS), MPa 540 to 780
200 to 400
Tensile Strength: Yield (Proof), MPa 210 to 590
95 to 350

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 1000
200
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
610
Specific Heat Capacity, J/kg-K 430
880
Thermal Conductivity, W/m-K 23
140 to 170
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
35 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
110 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Calomel Potential, mV -80
-850
Density, g/cm3 8.9
2.9
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
32 to 57
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
65 to 850
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
47
Strength to Weight: Axial, points 17 to 25
19 to 38
Strength to Weight: Bending, points 17 to 21
26 to 41
Thermal Diffusivity, mm2/s 6.1
54 to 65
Thermal Shock Resistance, points 17 to 25
8.7 to 18

Alloy Composition


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Aluminum (Al), % 0
91 to 94.7
Carbon (C), % 0 to 0.3
0
Chromium (Cr), % 0
0.060 to 0.2
Copper (Cu), % 28 to 34
0 to 0.1
Iron (Fe), % 0 to 2.5
0 to 0.4
Magnesium (Mg), % 0
1.0 to 1.8
Manganese (Mn), % 0 to 2.0
0.2 to 0.7
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0 to 0.35
Sulfur (S), % 0 to 0.024
0
Titanium (Ti), % 0
0.010 to 0.060
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants