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PEEK vs. 535.0 Aluminum

PEEK and 535.0 aluminum belong to fundamentally different material chemistries. PEEK is a polymeric material, while 535.0 aluminum is a metal. Therefore, their performance will be even more dissimilar than would be suggested by the difference in properties. There are 16 material properties with values for both materials. Properties with values for just one material (29, in this case) are not shown.

For each property being compared, the top bar is PEEK and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 4.0 to 24
67
Elongation at Break, % 1.6 to 43
10
Shear Strength, MPa 50 to 100
190
Tensile Strength: Ultimate (UTS), MPa 97 to 200
270

Thermal Properties

Maximum Temperature: Mechanical, °C 330
170
Melting Onset (Solidus), °C 340
570
Specific Heat Capacity, J/kg-K 1390 to 1700
910
Thermal Conductivity, W/m-K 0.25 to 0.93
100
Thermal Expansion, µm/m-K 15 to 52
24

Otherwise Unclassified Properties

Density, g/cm3 1.3 to 1.5
2.6

Common Calculations

Stiffness to Weight: Axial, points 1.5 to 10
14
Stiffness to Weight: Bending, points 36 to 73
51
Strength to Weight: Axial, points 20 to 41
28
Strength to Weight: Bending, points 36 to 55
35
Thermal Diffusivity, mm2/s 0.1 to 0.51
42
Thermal Shock Resistance, points 34 to 57
12