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PEEK vs. 5754 Aluminum

PEEK and 5754 aluminum belong to fundamentally different material chemistries. PEEK is a polymeric material, while 5754 aluminum is a metal. Therefore, their performance will be even more dissimilar than would be suggested by the difference in properties. There are 16 material properties with values for both materials. Properties with values for just one material (28, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is PEEK and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 4.0 to 24
68
Elongation at Break, % 1.6 to 43
2.0 to 19
Shear Strength, MPa 50 to 100
120 to 190
Tensile Strength: Ultimate (UTS), MPa 97 to 200
200 to 330

Thermal Properties

Maximum Temperature: Mechanical, °C 330
190
Melting Onset (Solidus), °C 340
600
Specific Heat Capacity, J/kg-K 1390 to 1700
900
Thermal Conductivity, W/m-K 0.25 to 0.93
130
Thermal Expansion, µm/m-K 15 to 52
24

Otherwise Unclassified Properties

Density, g/cm3 1.3 to 1.5
2.7

Common Calculations

Stiffness to Weight: Axial, points 1.5 to 10
14
Stiffness to Weight: Bending, points 36 to 73
50
Strength to Weight: Axial, points 20 to 41
21 to 34
Strength to Weight: Bending, points 36 to 55
28 to 39
Thermal Diffusivity, mm2/s 0.1 to 0.51
54
Thermal Shock Resistance, points 34 to 57
8.9 to 14