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PEEK vs. 6025 Aluminum

PEEK and 6025 aluminum belong to fundamentally different material chemistries. PEEK is a polymeric material, while 6025 aluminum is a metal. Therefore, their performance will be even more dissimilar than would be suggested by the difference in properties. There are 16 material properties with values for both materials. Properties with values for just one material (27, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is PEEK and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 4.0 to 24
70
Elongation at Break, % 1.6 to 43
2.8 to 10
Shear Strength, MPa 50 to 100
110 to 140
Tensile Strength: Ultimate (UTS), MPa 97 to 200
190 to 240

Thermal Properties

Maximum Temperature: Mechanical, °C 330
160
Melting Onset (Solidus), °C 340
550
Specific Heat Capacity, J/kg-K 1390 to 1700
900
Thermal Conductivity, W/m-K 0.25 to 0.93
130
Thermal Expansion, µm/m-K 15 to 52
23

Otherwise Unclassified Properties

Density, g/cm3 1.3 to 1.5
2.8

Common Calculations

Stiffness to Weight: Axial, points 1.5 to 10
14
Stiffness to Weight: Bending, points 36 to 73
50
Strength to Weight: Axial, points 20 to 41
19 to 24
Strength to Weight: Bending, points 36 to 55
26 to 31
Thermal Diffusivity, mm2/s 0.1 to 0.51
54
Thermal Shock Resistance, points 34 to 57
8.2 to 10