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PEEK vs. SAE-AISI 81B45 Steel

PEEK and SAE-AISI 81B45 steel belong to fundamentally different material chemistries. PEEK is a polymeric material, while SAE-AISI 81B45 steel is a metal. Therefore, their performance will be even more dissimilar than would be suggested by the difference in properties. There are 16 material properties with values for both materials. Properties with values for just one material (28, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is PEEK and the bottom bar is SAE-AISI 81B45 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 4.0 to 24
190
Elongation at Break, % 1.6 to 43
12 to 24
Shear Strength, MPa 50 to 100
340 to 400
Tensile Strength: Ultimate (UTS), MPa 97 to 200
540 to 670

Thermal Properties

Maximum Temperature: Mechanical, °C 330
410
Melting Onset (Solidus), °C 340
1420
Specific Heat Capacity, J/kg-K 1390 to 1700
470
Thermal Conductivity, W/m-K 0.25 to 0.93
40
Thermal Expansion, µm/m-K 15 to 52
12

Otherwise Unclassified Properties

Density, g/cm3 1.3 to 1.5
7.8

Common Calculations

Stiffness to Weight: Axial, points 1.5 to 10
13
Stiffness to Weight: Bending, points 36 to 73
24
Strength to Weight: Axial, points 20 to 41
19 to 24
Strength to Weight: Bending, points 36 to 55
19 to 22
Thermal Diffusivity, mm2/s 0.1 to 0.51
11
Thermal Shock Resistance, points 34 to 57
17 to 21