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SAE-AISI 1010 Steel vs. B535.0 Aluminum

SAE-AISI 1010 steel belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1010 steel and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
65
Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 22 to 31
10
Fatigue Strength, MPa 150 to 230
62
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Shear Strength, MPa 230 to 250
210
Tensile Strength: Ultimate (UTS), MPa 350 to 400
260
Tensile Strength: Yield (Proof), MPa 190 to 330
130

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1470
630
Melting Onset (Solidus), °C 1430
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 47
96
Thermal Expansion, µm/m-K 12
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
24
Electrical Conductivity: Equal Weight (Specific), % IACS 14
82

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 1.4
9.4
Embodied Energy, MJ/kg 18
160
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 93
22
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 290
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 12 to 14
28
Strength to Weight: Bending, points 14 to 15
35
Thermal Diffusivity, mm2/s 13
40
Thermal Shock Resistance, points 11 to 13
11

Alloy Composition

Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 0.080 to 0.13
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 99.18 to 99.62
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.3 to 0.6
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.15
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15