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SAE-AISI 1010 Steel vs. S35045 Stainless Steel

Both SAE-AISI 1010 steel and S35045 stainless steel are iron alloys. They have a modest 37% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1010 steel and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 22 to 31
39
Fatigue Strength, MPa 150 to 230
170
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
78
Shear Strength, MPa 230 to 250
370
Tensile Strength: Ultimate (UTS), MPa 350 to 400
540
Tensile Strength: Yield (Proof), MPa 190 to 330
190

Thermal Properties

Latent Heat of Fusion, J/g 250
310
Maximum Temperature: Mechanical, °C 400
1100
Melting Completion (Liquidus), °C 1470
1390
Melting Onset (Solidus), °C 1430
1340
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 47
12
Thermal Expansion, µm/m-K 12
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 14
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
34
Density, g/cm3 7.9
8.0
Embodied Carbon, kg CO2/kg material 1.4
5.8
Embodied Energy, MJ/kg 18
83
Embodied Water, L/kg 45
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 93
170
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 290
94
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 12 to 14
19
Strength to Weight: Bending, points 14 to 15
19
Thermal Diffusivity, mm2/s 13
3.2
Thermal Shock Resistance, points 11 to 13
12

Alloy Composition

Aluminum (Al), % 0
0.15 to 0.6
Carbon (C), % 0.080 to 0.13
0.060 to 0.1
Chromium (Cr), % 0
25 to 29
Copper (Cu), % 0
0 to 0.75
Iron (Fe), % 99.18 to 99.62
29.4 to 42.6
Manganese (Mn), % 0.3 to 0.6
0 to 1.5
Nickel (Ni), % 0
32 to 37
Phosphorus (P), % 0 to 0.040
0 to 0.045
Silicon (Si), % 0
0 to 1.0
Sulfur (S), % 0 to 0.050
0 to 0.015
Titanium (Ti), % 0
0.15 to 0.6