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SAE-AISI 4145 Steel vs. S20432 Stainless Steel

Both SAE-AISI 4145 steel and S20432 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4145 steel and the bottom bar is S20432 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 310
170
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 16
45
Fatigue Strength, MPa 240
210
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
76
Shear Strength, MPa 360
400
Tensile Strength: Ultimate (UTS), MPa 580
580
Tensile Strength: Yield (Proof), MPa 360
230

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Maximum Temperature: Mechanical, °C 420
900
Melting Completion (Liquidus), °C 1460
1410
Melting Onset (Solidus), °C 1420
1370
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 42
15
Thermal Expansion, µm/m-K 13
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
13
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.5
2.7
Embodied Energy, MJ/kg 20
38
Embodied Water, L/kg 51
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 80
210
Resilience: Unit (Modulus of Resilience), kJ/m3 350
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 21
21
Strength to Weight: Bending, points 20
20
Thermal Diffusivity, mm2/s 11
4.0
Thermal Shock Resistance, points 17
13

Alloy Composition

Carbon (C), % 0.43 to 0.48
0 to 0.080
Chromium (Cr), % 0.8 to 1.1
17 to 18
Copper (Cu), % 0
2.0 to 3.0
Iron (Fe), % 96.7 to 97.7
66.7 to 74
Manganese (Mn), % 0.75 to 1.0
3.0 to 5.0
Molybdenum (Mo), % 0.15 to 0.25
0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.050 to 0.2
Phosphorus (P), % 0 to 0.035
0 to 0.045
Silicon (Si), % 0.15 to 0.35
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030