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SAE-AISI 4340M Steel vs. S35045 Stainless Steel

Both SAE-AISI 4340M steel and S35045 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 40% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4340M steel and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 6.0
39
Fatigue Strength, MPa 690
170
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
78
Shear Strength, MPa 1360
370
Tensile Strength: Ultimate (UTS), MPa 2340
540
Tensile Strength: Yield (Proof), MPa 1240
190

Thermal Properties

Latent Heat of Fusion, J/g 280
310
Maximum Temperature: Mechanical, °C 430
1100
Melting Completion (Liquidus), °C 1440
1390
Melting Onset (Solidus), °C 1400
1340
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 38
12
Thermal Expansion, µm/m-K 13
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 9.1
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 3.9
34
Density, g/cm3 7.8
8.0
Embodied Carbon, kg CO2/kg material 1.9
5.8
Embodied Energy, MJ/kg 26
83
Embodied Water, L/kg 55
230

Common Calculations

PREN (Pitting Resistance) 2.2
27
Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
170
Resilience: Unit (Modulus of Resilience), kJ/m3 4120
94
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 84
19
Strength to Weight: Bending, points 51
19
Thermal Diffusivity, mm2/s 10
3.2
Thermal Shock Resistance, points 70
12

Alloy Composition

Aluminum (Al), % 0
0.15 to 0.6
Carbon (C), % 0.38 to 0.43
0.060 to 0.1
Chromium (Cr), % 0.7 to 1.0
25 to 29
Copper (Cu), % 0
0 to 0.75
Iron (Fe), % 93.3 to 94.8
29.4 to 42.6
Manganese (Mn), % 0.65 to 0.9
0 to 1.5
Molybdenum (Mo), % 0.35 to 0.45
0
Nickel (Ni), % 1.7 to 2.0
32 to 37
Phosphorus (P), % 0 to 0.012
0 to 0.045
Silicon (Si), % 1.5 to 1.8
0 to 1.0
Sulfur (S), % 0 to 0.012
0 to 0.015
Titanium (Ti), % 0
0.15 to 0.6
Vanadium (V), % 0.050 to 0.1
0