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SAE-AISI 5160 Steel vs. S46800 Stainless Steel

Both SAE-AISI 5160 steel and S46800 stainless steel are iron alloys. They have 81% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 5160 steel and the bottom bar is S46800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 340
180
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 12 to 18
25
Fatigue Strength, MPa 180 to 650
160
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
77
Shear Strength, MPa 390 to 700
300
Tensile Strength: Ultimate (UTS), MPa 660 to 1150
470
Tensile Strength: Yield (Proof), MPa 280 to 1010
230

Thermal Properties

Latent Heat of Fusion, J/g 250
290
Maximum Temperature: Mechanical, °C 420
920
Melting Completion (Liquidus), °C 1450
1440
Melting Onset (Solidus), °C 1410
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 43
23
Thermal Expansion, µm/m-K 13
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
12
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.4
2.6
Embodied Energy, MJ/kg 19
37
Embodied Water, L/kg 50
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 73 to 160
98
Resilience: Unit (Modulus of Resilience), kJ/m3 200 to 2700
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 23 to 41
17
Strength to Weight: Bending, points 22 to 31
18
Thermal Diffusivity, mm2/s 12
6.1
Thermal Shock Resistance, points 19 to 34
16

Alloy Composition

Carbon (C), % 0.56 to 0.61
0 to 0.030
Chromium (Cr), % 0.7 to 0.9
18 to 20
Iron (Fe), % 97.1 to 97.8
76.5 to 81.8
Manganese (Mn), % 0.75 to 1.0
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.1 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030
Titanium (Ti), % 0
0.070 to 0.3