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C96200 Copper-nickel vs. 5040 Aluminum

C96200 copper-nickel belongs to the copper alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C96200 copper-nickel and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
70
Elongation at Break, % 23
5.7 to 6.8
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 46
26
Tensile Strength: Ultimate (UTS), MPa 350
240 to 260
Tensile Strength: Yield (Proof), MPa 190
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 220
400
Maximum Temperature: Mechanical, °C 220
190
Melting Completion (Liquidus), °C 1150
650
Melting Onset (Solidus), °C 1100
600
Specific Heat Capacity, J/kg-K 390
900
Thermal Conductivity, W/m-K 45
160
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
41
Electrical Conductivity: Equal Weight (Specific), % IACS 11
130

Otherwise Unclassified Properties

Base Metal Price, % relative 36
9.5
Density, g/cm3 8.9
2.8
Embodied Carbon, kg CO2/kg material 3.8
8.3
Embodied Energy, MJ/kg 58
150
Embodied Water, L/kg 300
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 68
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 150
260 to 380
Stiffness to Weight: Axial, points 7.8
14
Stiffness to Weight: Bending, points 19
50
Strength to Weight: Axial, points 11
24 to 26
Strength to Weight: Bending, points 13
31 to 32
Thermal Diffusivity, mm2/s 13
64
Thermal Shock Resistance, points 12
10 to 11

Alloy Composition


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Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 83.6 to 90
0 to 0.25
Iron (Fe), % 1.0 to 1.8
0 to 0.7
Lead (Pb), % 0 to 0.010
0
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 1.5
0.9 to 1.4
Nickel (Ni), % 9.0 to 11
0
Niobium (Nb), % 0 to 1.0
0
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.020
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.5
0 to 0.15