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ZE41A Magnesium vs. SAE-AISI D4 Steel

ZE41A magnesium belongs to the magnesium alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.3
8.4 to 15
Fatigue Strength, MPa 98
310 to 920
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
74
Shear Strength, MPa 150
460 to 1210
Tensile Strength: Ultimate (UTS), MPa 210
760 to 2060
Tensile Strength: Yield (Proof), MPa 140
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 330
270
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 540
1380
Specific Heat Capacity, J/kg-K 970
480
Thermal Conductivity, W/m-K 110
31
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 18
8.0
Density, g/cm3 1.9
7.7
Embodied Carbon, kg CO2/kg material 24
3.3
Embodied Energy, MJ/kg 170
49
Embodied Water, L/kg 940
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
100 to 160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 63
25
Strength to Weight: Axial, points 31
27 to 75
Strength to Weight: Bending, points 41
24 to 47
Thermal Diffusivity, mm2/s 59
8.3
Thermal Shock Resistance, points 12
23 to 63

Alloy Composition


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Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
80.6 to 86.3
Magnesium (Mg), % 91.7 to 95.4
0
Manganese (Mn), % 0 to 0.15
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.010
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Unspecified Rare Earths, % 0.75 to 1.8
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 3.5 to 5.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0