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ZE63A Magnesium vs. SAE-AISI D3 Steel

ZE63A magnesium belongs to the magnesium alloys classification, while SAE-AISI D3 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE63A magnesium and the bottom bar is SAE-AISI D3 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 7.7
9.8 to 15
Fatigue Strength, MPa 120
310 to 940
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 17
74
Shear Strength, MPa 170
470 to 1220
Tensile Strength: Ultimate (UTS), MPa 300
770 to 2050
Tensile Strength: Yield (Proof), MPa 190
480 to 1550

Thermal Properties

Latent Heat of Fusion, J/g 330
270
Melting Completion (Liquidus), °C 510
1430
Melting Onset (Solidus), °C 390
1390
Specific Heat Capacity, J/kg-K 950
480
Thermal Conductivity, W/m-K 110
31
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 22
8.0
Density, g/cm3 2.0
7.7
Embodied Carbon, kg CO2/kg material 24
3.2
Embodied Energy, MJ/kg 180
48
Embodied Water, L/kg 920
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
97 to 180
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 58
25
Strength to Weight: Axial, points 40
28 to 74
Strength to Weight: Bending, points 48
24 to 47
Thermal Diffusivity, mm2/s 57
8.3
Thermal Shock Resistance, points 17
23 to 63

Alloy Composition


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Carbon (C), % 0
2.0 to 2.4
Chromium (Cr), % 0
11 to 13.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
80.3 to 87
Magnesium (Mg), % 89.6 to 92
0
Manganese (Mn), % 0
0 to 0.6
Nickel (Ni), % 0 to 0.010
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
0 to 1.0
Unspecified Rare Earths, % 2.1 to 3.0
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 5.5 to 6.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0