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Zamak 2 vs. SAE-AISI D4 Steel

Zamak 2 belongs to the zinc alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is Zamak 2 and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.0
8.4 to 15
Fatigue Strength, MPa 59
310 to 920
Poisson's Ratio 0.26
0.28
Shear Modulus, GPa 33
74
Shear Strength, MPa 320
460 to 1210
Tensile Strength: Ultimate (UTS), MPa 360
760 to 2060
Tensile Strength: Yield (Proof), MPa 270
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 130
270
Melting Completion (Liquidus), °C 390
1430
Melting Onset (Solidus), °C 380
1380
Specific Heat Capacity, J/kg-K 410
480
Thermal Conductivity, W/m-K 110
31
Thermal Expansion, µm/m-K 28
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 35
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
8.0
Density, g/cm3 6.5
7.7
Embodied Carbon, kg CO2/kg material 3.0
3.3
Embodied Energy, MJ/kg 57
49
Embodied Water, L/kg 380
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
100 to 160
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
25
Strength to Weight: Axial, points 15
27 to 75
Strength to Weight: Bending, points 17
24 to 47
Thermal Diffusivity, mm2/s 41
8.3
Thermal Shock Resistance, points 11
23 to 63

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 2.5 to 3.3
0 to 0.25
Iron (Fe), % 0 to 0.1
80.6 to 86.3
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0
Manganese (Mn), % 0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.020
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.030
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.0030
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 92.2 to 94
0