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1060 Aluminum vs. AWS BNi-5

1060 aluminum belongs to the aluminum alloys classification, while AWS BNi-5 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1060 aluminum and the bottom bar is AWS BNi-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 67 to 130
470

Thermal Properties

Latent Heat of Fusion, J/g 400
470
Melting Completion (Liquidus), °C 660
1140
Melting Onset (Solidus), °C 650
1080
Specific Heat Capacity, J/kg-K 900
510
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
8.9
Embodied Energy, MJ/kg 160
130
Embodied Water, L/kg 1200
260

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 6.9 to 13
17
Strength to Weight: Bending, points 14 to 21
17
Thermal Shock Resistance, points 3.0 to 5.6
15

Alloy Composition


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Aluminum (Al), % 99.6 to 100
0 to 0.050
Boron (B), % 0
0 to 0.030
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.030
0
Nickel (Ni), % 0
69.1 to 71.8
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.25
9.8 to 10.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.030
0 to 0.050
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5