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1100 Aluminum vs. 4145 Aluminum

Both 1100 aluminum and 4145 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 1100 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
73
Elongation at Break, % 1.1 to 32
2.2
Fatigue Strength, MPa 32 to 71
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 54 to 95
69
Tensile Strength: Ultimate (UTS), MPa 86 to 170
120
Tensile Strength: Yield (Proof), MPa 28 to 150
68

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
590
Melting Onset (Solidus), °C 640
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 220
100
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 59
26
Electrical Conductivity: Equal Weight (Specific), % IACS 190
84

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
10
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.2
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1190
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.76 to 52
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 170
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 8.7 to 17
12
Strength to Weight: Bending, points 16 to 25
19
Thermal Diffusivity, mm2/s 90
42
Thermal Shock Resistance, points 3.7 to 7.4
5.5

Alloy Composition


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Aluminum (Al), % 99 to 99.95
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0.050 to 0.2
3.3 to 4.7
Iron (Fe), % 0 to 1.0
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0 to 0.050
0 to 0.15
Silicon (Si), % 0 to 1.0
9.3 to 10.7
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15